Completed projects
Chemicals and pharmaceuticals
Centralised resin and plaster extraction system
One of the world's leading manufacturers of chemical products for the construction industry, the client operates internationally with an extremely wide range of solutions. Its production includes adhesives and sealants, concrete additives, paints, plasters, levelling compounds and systems for sports, industrial and resin flooring, as well as solutions for structural reinforcement.
The production plant is characterised by advanced mixing processes and a constant focus on innovation, quality and environmental sustainability, which are essential elements for ensuring high standards and operational continuity.
MATERIAL TO VACUUM
OPERATIONAL REQUIREMENT
All the raw materials used to make plaster and resin-based products are conveyed and measured within the mixing plant, the nerve centre of the production process. This phase inevitably generates the dispersion of fine dust and processing residues, which tend to accumulate on surrounding floors, structures and equipment.
The presence of resins and plaster dust poses a risk both to the cleanliness and tidiness of the working environment and to the safety of operators and reliability of the plants. The client therefore needed an effective industrial extraction system capable of keeping the mixing area constantly clean, operating in small spaces and adapting to the specific logistical requirements of the plant.
SOLUTION
To meet these needs, Sibilia designed a fully customised centralised vacuum solution based on the F100 TOPmodel industrial vacuum cleaner, adapted to the specific conditions of the production site.
Given the limited space available, the unit was redesigned by modifying the support stand and integrating a side feed screw for direct discharge of the vacuumed material, allowing for efficient and orderly management of processing residues.
The plant consists of over 100 metres of fixed piping, with 6 suction points strategically placed in the mixing area, allowing for quick, targeted cleaning of the most critical surfaces and operating areas.
Thanks to the Sibilia solution, the client has been able to significantly improve the cleanliness and safety of the production environment, reducing the accumulation of dust and resins, optimising maintenance times and ensuring healthier and more controlled working conditions, in line with the high quality standards of the construction chemicals industry.
PRODUCTS USED
F100 TOP
The F100 TOP is designed for continuous suction of solid and dusty materials, ensuring high performance thanks to the large filtering surface of the pocket filter.
The unit, mounted on a frame with telescopic legs, allows direct discharge into commercial big bags, offering maximum convenience and speed in collection operations.
It is also possible to choose between different discharge valves, which can be customised according to specific production requirements.
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